Case Study
Manufacturing Case Study: Delivering a
1000 mm Custom Oval Head Bolt
Contact
sales@kantfasteners.com
Client
Regular automotive & heavy machinery client
Date
2025
Objective
The client approached us with a very specific requirement a customised Standard Oval Head Bolt of an unusual length. They had searched the market extensively but couldn’t find a supplier willing to take on the challenge. When they came to us, we studied the requirement carefully and assured them we could deliver.
The requirement :
The required bolt had a 1000 mm length and a total order weight of 60 metric tons.
This was not a standard order and required special processes, manpower, and planning.
Challenge
Fulfilling this order came with its own hurdles :
The sheer scale and weight demanded double production efforts.
Maintaining precision and quality at this unusual size was a major challenge.
The timeline was tight, meaning we had to ensure smooth coordination across production, QC, and packaging.
Some processes needed specialised outsourcing to achieve the desired accuracy.
Our Approach
To successfully complete this project, we implemented a strategic plan :
Double production shifts were introduced to handle the workload.
Certain specialised tasks were outsourced to trusted suppliers.
Our QC team closely monitored every stage to ensure no compromise on technical accuracy.
The packaging team worked in parallel to manage the heavy bulk.
Result
100%
On-Time Delivery Of 60 MT Customised Bolts
2X
Production Intensity
0%
Product Defect Rate
100%
Client Retention
Conclusion
This project demonstrated our ability to adapt and innovate for our clients. We proved that even the most complex and large-scale requirements could be executed with the right planning and teamwork. Our commitment to timelines and technical problem-solving not only fulfilled the client’s needs but also established long-term trust.
Automotive Client Case Study:Solving
Technical Bolt Issues
Objective
A customer in the automotive sector was struggling with persistent technical issues in collar bolts. Despite testing multiple suppliers in the market, none could provide a reliable solution. When they approached us, they trusted us to resolve the problem once and for all.
The requirement :
High-performance collar bolts free from recurring defects.
Consistency across all orders, not just one-time fixes.
Challenge
The challenges were significant :
The bolts had recurring technical flaws, impacting the customer’s production line.
Client trust was already low due to repeated disappointments from other vendors.
Our Approach
To meet this challenge, we followed a focused, technical process :
Conducted in-depth analysis of the client’s product failures.
Redesigned the bolt specifications to address the technical gap.
Carried out rigorous testing to ensure performance and durability.
Streamlined our production to ensure consistency in every batch.
Result
100%
Issue resolved with zero recurring defects
500+
monthly collar bolt order secured
0%
Failure rate after redesign and testing
100%
Client shifted to us as their preferred supplier
Conclusion
This project highlights our ability to deliver reliable, technically precise solutions where others fall short. By solving a persistent problem that every other supplier failed at, we not only won the client’s confidence but also secured a long-term partnership with recurring monthly orders.